Chapter 3
Shifter Cables and Shifter
Disconnect the battery to prevent electrical damage before continuing
with conversion. To look at the pictures below you will think
that tearing down the dash is a daunting prospect. But it is easy.
First remove the glove box. There is one screw in each bottom corner,
and three in the top of the box inside. Now the center console needs
to go. There are two screws on each side and two inside the center
of the console box. Don't forget to unplug the power mirror switch.
Next remove the shifter cover, radio, and shifter console. When
these are out the lower dash will look very stripped.
Now you can see the dash support brackets on each
side of the hump. On the right bracket there is one nut up top,
and two bolts on bottom of the bracket just below the carpet line.
There are three 10mm bolts that fasten to the support. These will
have to be removed also. One is a ground wire, one is a plate supporting
the harness, and one is holding a bracket on a black box perched
between the supports. Lift up the blue box off its mount and let
it sit there. Now I'm sure you already have the battery disconnected.
If not do it now.
Now disconnect the air bag computer harness, the ECU
harness, along with two body harness connections next to the ECU,
and the circuit-opening relay. Use a torque bit and remove the air
bag computer. Then remove the ECU. With that done there are four
bolts holding the shifter to the floor, save them to be reused later.
There are two wire connectors on the passenger side of the shifter.
Disconnect the wires and unbolt that baby. Pop up the shift cable-housing
clip, and the clip on the shift cable itself, and get rid of the
shifter. Now when you look up under the heater box you will see
the cable going down into the floor and looking in further, you
will see the block off cover for the manual shift cable hole. There
is also another access cover outside on the firewall. That's because
the firewall is double walled. But don't worry it's only about two
inches deep.
Now we need to remove the automatic shift cable from
the body. Jack up the car and make her safe to get under. You need
to remove four bolts on the exhaust support mount to the body behind
the rack and sub-frame. Hidden under the mount is a bolt holding
the cable in place. Remove the bolt and discard. Now you can cut
the cable and remove it in two pieces, or remove two10 mm bolts
that are on the cross member holding the cable down, remove the
clip and the nut on the end of the cable, then back feed it into
the interior and toss it in the pile.
|
|
|
|
|
|
|
|
|
- Shifter and cable access holes
|
- Pic of mount and bolt on shifter cable
|
Instead of buying a plug, I removed the plate and
rubber seal from the automatic cable and used sealer to fill the
hole in and reused it to seal the body. Pack it full of sealer and
let it sit over night. Install it tomorrow. Pull the manual cable
cover off the hump and remove the cover off the outside as well.
Take the cables out of the package and you will notice that the
rubber seal plate is fix mounted to one of the cables. Take the
other cable and set it in the empty hole. Next put the metal support
on over the cables and feed them in through the firewall about six
inches. Go outside and from the driver's side pull the cables out
and to that side. When they are about two feet out you can go back
inside and set the plate in place and bolt it down. Now take the
manual shifter and reuse the bolts that held the automatic shifter
and bolt it to the floor. She bolts right where the auto came out.
No modifying needed. Set the cables into the front of the shifter
and lock them in with a pair of clips. Hook the shift cable up with
the funky clip and the range cable with a hairpin clip. You can
use the one that came off the auto shifter cable. On the outside
cable body plug, I took a drill and a 3/8 inch drill bit and drilled
two holes side by side and used a razor blade to cut out a section
for the cables to fit through. Slip it over the cables and fit up
to the wall. Reinstall the metal support and lock it down. The cables
are done. All that is left is to reinstall the floor plug, ECU,
air bag computer, support bracket, and interior covers. Not too
bad was it.
|
|
|
- Pic of the funny clip on shift cable
|
- Cables coming through firewall
|
Next Chapter 4: The Transmission
|